In the process of Motor Casing Processing, it is crucial to control the scrap rate, which is directly related to production efficiency and cost. Here are some ways to control the scrap rate of Motor Casing Processing.
First, start with the selection and inspection of raw materials. Make sure that the selected materials meet the performance requirements of the motor casing and have appropriate strength, hardness and corrosion resistance. Before the raw materials are put into storage, strict quality inspection is carried out to eliminate defective materials to avoid scrap in subsequent processing due to material problems. For example, check whether the hardness of the material is uniform and whether there are defects such as cracks and inclusions.
Secondly, optimize the processing technology. Formulate a reasonable processing process flow and clarify the processing parameters and operating specifications of each process. For key processes such as cutting, drilling, tapping, etc., strict process control should be carried out. Reasonably select tools and cutting parameters to avoid processing size deviation and surface quality problems caused by excessive tool wear or excessive cutting force. At the same time, use advanced processing technology and equipment to improve processing accuracy and stability. For example, the use of CNC machining centers can accurately control the processing size and reduce human errors.
Furthermore, strengthen process quality control. During the processing, multiple quality inspection points are set up to monitor the processing quality of each process in real time. Once a problem is found, timely adjustments and corrections are made to avoid the problem from expanding. For example, the dimensional accuracy of the casing is tested by a three-coordinate measuring instrument to ensure that the processing dimensions meet the design requirements. At the same time, regular maintenance and maintenance of the processing equipment is performed to ensure the accuracy and stable performance of the equipment.
In addition, improving the skill level of operators is also an important measure to control the scrap rate. Professional training is provided to operators to familiarize them with the processing technology and equipment operation, and master the methods and techniques of quality control. Operators are encouraged to constantly sum up experience at work, improve their operating skills and quality awareness. For example, operators are organized to participate in skill competitions and experience exchange activities to stimulate their work enthusiasm and creativity.
Finally, a complete quality management system is established. A strict quality management system and scrap handling process are formulated to clarify the quality responsibilities of each department and personnel. Classify, count and analyze scrap, find out the causes of scrap, and formulate corresponding improvement measures. Through continuous improvement, the quality level of Motor Casing Processing is continuously improved and the scrap rate is reduced.
In short, controlling the scrap rate of Motor Casing Processing requires taking comprehensive measures from multiple aspects such as raw materials, processing technology, process quality control, operator skills and quality management system to effectively reduce the scrap rate and improve production efficiency and product quality.
